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The tips below are supplemental to the instruction
booklet included with your Cup Racer. All numbers below correspond
to the numbers in the booklet. |
Since the body of the CR914 is one piece of molded plastic,
it is necessary to check the hull for irregularities in thickness. You
can check for thin spots by shining light directly onto the body and
peeking inside or by running your fingers lightly over the surface.
Be sure to check the body prior to assembly.
3 Tips For Making a Sturdy Craft
- If possible, you should try to sand away the vertical groove in
the bow (indicated by the arrow below), but if the surrounding area
looks thin, sand down to the depth of the groove and then shape the
bow with putty.

- Because the green portion of the keel pocket is thin, try to avoid
heavy sanding.

- 3. When painting the deck, be careful not to get paint on the gluing
surfaces of any parts or they will not adhere well.
| NOTE
1: |
For the gluing of all ABS parts,
we recommend ABS or acrylic glues. |
| NOTE
2: |
There is wax on the inside and outside
surfaces of the hull. It is necessary to remove it from gluing
and painting surfaces, but take care not to use Shinar or other
organic solvents since they will melt the plastic surface. |
*It is best if you work up trough Step
7 before painting.
Tips on Step 2
- Make sure to sand the gluing surface of the brass pipe with 150-grade
sand paper. If you omit this step, the adhesive will peel and cause
leakage.
- Since the opening to the keel shaft is a little smaller than the
shaft itself, it is necessary to bore it out slightly. We recommend
a 6.3mm steel drill bit.
- The manual says that when you glue the keel shaft pipe into place,
you should anchor it all the way down to the bottom of the keel pocket
and then glue it in such a way as to make the upper part of the pipe
meet the surface of the deck. However, due to slight imperfections
in the shape of the deck, the pipe may protrude somewhat. Since the
length of the pipe has been cut to fit to the length of the keel shaft,
you should not shorten it. In the event that the pipe protrudes, wedge
filling between the deck and the bottom of the boat so that the surface
of the deck and the pipe meet. (Insert the filling, shim up the surface
of the deck, secure it with epoxy bond, and allow it to dry.)
- When you align the rudder shaft pipe with the surface of the hull,
it should extend out well over the deck.
- When gluing pipe holder ÖB to the deck, and when gluing part number
ÖC,Å@refer to NOTE 2 above for best results.
- 6. After the epoxy dries, reinforce the keel pocket on the lower
part of the keel shaft. You can check for particularly thin spots
by shining light directly onto the area and looking inside.
*There are many ways to reinforce the
keel pocket, but it seems best to use Ply-Repair.
A Tip on Step 3
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For those who wish to strengthen the fit between the keel and
the ballast, some modifications are necessary. In order for
the rearmost tapping screw to reach all the way inside the slot,
it is necessary to make the ballast screw hole (shown in the
figure) deeper. (Be careful, however, not to shave out the ballast
screw hole too much, or the ballast may wobble.) You may also
want to reshape the surface of the ballast before attaching
it.
*Steps 4 and 5 may alternatively
be done after Step 9
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Tips on Step 4
- When installing the receiver, you have to stick it to the underside
of the deck with adhesive tape.
*Installing the receiver under the
deck is the best way to avoid water-related problems.
- Before installing the sail trimmer onto the servo horn, make sure
to check for good balance.
*Since the torque of the sail servo
is especially strong, make sure to secure the servo head screw tightly.
A Tip on Step 6
It is best not make any bends in the piano wire of the rudder cage.
Tips on Step 8
- Before securing parts onto the deck with screws, be sure to check
to make sure that the screws can be turned into the holes smoothly.
- Since the screws for the mast step are short, make sure that the
shaft of the screw is sticking out far enough so you can completely
sink and embed the head of the screw down into the mast step.
Tips on Step 9
- You can tighten Knot A without taking it off and retying it by giving
it about four good turns.
- You can treat the end of the sheet by burning it with a lighter
or by applying quick drying adhesive.
- Wait to deal with the main jib set until after you have completed
the rig portion.
- It is not necessary to install the end snap of the main sheet at
this point.
*Lines with too much slack may get
caught on the deck parts during operation.
Tips on Step 10
- Check the aluminum mast pipe for deformities. A bent pipe can adversely
affect sailing performance.
- You only have to glue the mast joint on one side, but before doing
so, make sure to adjust the joint so that you can firmly insert it
down into the pipe.
*A joint not firmly inserted
will cause the sail to wrinkle.
- You should sand down all parts that attach to the mast before gluing
them together. This is especially the case for the gooseneck and the
boom vang plate, which require vigorous sanding.
- Be careful to glue the gooseneck in such a way that it matches the
gooseneck part mentioned in Step 11.
*Do NOT glue Pin 27 into place at this
time.Å@Å@Å@Å@Å@Å@Å@Å@Å@Å@
Tips on Step 11
- Be especially sure that the gooseneck moves smoothly.
- Do not put glue on the boom rings that attach to the main and jib
booms.
Tips on Step 12
- Those who want to attach Cleat AB more tightly to the top of the
mast should make the screw longer or thin down the thickness of the
cleat.
- To protect your sails against strong winds, you should reinforce
the peak, the tack, and the clew before erecting the sail. However,
this kind of reinforcement should be kept to a minimum.
| Reference Point #1: |
You can reinforce the sail by cutting out small pieces of
sail repair tape and gluing them to the sail with quick-drying
adhesive. You can get a moderate amount of strength this way. |
| Reference Point #2: |
You can attach the batten with double-sided tape, but this
may peel off over time. If this happens, you should reapply
the double-sided tape and then apply a very thin piece of sail
repair tape over the top. When you do this, be careful that
the sail does not wrinkle. |
ÅñA tip for sailing your
Cup Racer faster When installing
the sailing ring, lock it onto the mast first without hooking up to
the sail. After attaching the ring, hook the hole in the sail onto
the small loop of the ring, and your sail should turn over smoothly.

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